Automotive parts image measuring instrument

It is a high-precision image measuring instrument that combines traditional optical and imaging technologies and is equipped with a fully functional 2.5D measurement software. Images previously observed with the naked eye under traditional microscopes can be transmitted to a computer for various measurements, and the measurement results can be stored in the computer for future archiving or email sending. It is easy to operate, cost-effective, precise, easy to measure, fully functional, stable and reliable. Suitable for product testing, engineering development, and quality management. It is widely used in industries such as mechanical processing, precision electronics, mold manufacturing, plastic and rubber, and hardware parts.

Automotive parts image measuring instrumentTechnical Parameter

Zoom lens barrel: adopts optical zoom objective lens, with optical magnification of 0.7X~4.5X, video total magnification of 40X~400X continuously adjustable, object field of view: 10.6-1.6mm, and different magnification objectives can be selected according to customer requirements.

U-Camera: Equipped with a low light SONY core 1/3 'color CCD camera, the image surface texture is clear, the contour hierarchy is distinct, ensuring high-quality measurement images. Upgrades and optional 1/2 'CMOS 1.3 megapixel camera are available.

Base: The instrument base is made of high-precision natural granite, which has high stability, hardness, and is not easily deformed.

Grating ruler: The instrument platform is equipped with a high-precision grating ruler (X, Y, Z axes) with a resolution of 0.001mm. The Z axis can measure the depth of grooves and blind holes through secondary focusing.

U light source: Using a long-life LED ring cold light source (surface light and bottom light), the surface illumination of the workpiece is uniform, the edges are clear, and the brightness is adjustable.

U-rail: Double layer work platform design, equipped with high-precision rolling rails, high precision, smooth and easy movement.

Screw rod: Both the X and Y axis workbenches use toothless friction transmission, which avoids the gap of screw rod transmission, greatly improves sensitivity, and can also switch to fast movement, improving work efficiency.

Software Introduction

Drawing function: It can draw points, lines, circles, arcs, spline curves, vertical lines, parallel lines, etc., and input the graphics into AutoCAD to achieve reverse engineering and obtain 1:1 engineering drawings.

Automatic surveying: It can automatically survey shapes such as circles, ellipses, lines, arcs, etc. It has functions such as automatic edge searching, automatic capture, automatic mapping, and automatic deburring, reducing human error.

Measurement annotation: It can measure any geometric dimension of the workpiece surface, including angles, widths, diameters, radii, center distances, and other dimensions at different heights, and can annotate dimensions in real-time images.

SPC statistical analysis software: provides a series of control charts and various types of chart representation methods, making quality control work more convenient and greatly improving the efficiency of quality management.

Report function: Users can easily output measurement results to WORD or EXCEL, automatically generate inspection reports, and automatically change the color of out of tolerance values, making it particularly suitable for batch inspection.

Bird's-eye view function: It can view the overall shape of the workpiece and the corresponding numbers for each size, intuitively reflecting the current drawing position, and can freely move and scale the workpiece image.

Real time comparison: Standard DXF engineering drawings can be imported into measurement software and compared with workpieces to quickly detect the difference between the engineering drawings and the actual workpieces, making it suitable for detecting complex workpieces.

Photography function: The current image and annotated dimensions can be photographed and saved in JPEG or BMP format, and can be imported into measurement software for comparison with the actual workpiece.

Optical glass: Optical glass is a standard component that has been inspected and approved by the National Bureau of Metrology. It can be used to check the verticality of the X and Y axes, set a scale, and ensure that the measurement data matches the actual situation.

Customer coordinates: During measurement, there is no need to align the workpiece or fixture positioning. Users can set customer coordinates (workpiece coordinates) according to their own needs, which is convenient, time-saving, and improves work efficiency.

Characteristics of Precision Imaging Mapping Instruments:

The economical image-based precision surveying instrument VMS series combines traditional optics and digital technology, with powerful software functions. It can digitize images previously observed with the naked eye under traditional microscopes and store them in a computer for various measurements and plotting. The obtained data can then be stored in the computer for future storage or email transmission. This instrument is suitable for all application fields such as quality inspection, engineering development, drawing, etc. for the purpose of two-dimensional measurement. Widely used in industries such as machinery, molds, cutting tools, plastics, electronics, and instruments.

Zoom lens barrel: adopts optical zoom objective lens, with optical magnification of 0.7X~4.5X, total video magnification of 40X~400X, and different magnification objectives can be selected according to customer requirements.

Camera: Equipped with a low light SONY core 1/3 "color CCD camera, the image surface texture is clear, the contour hierarchy is distinct, ensuring high-quality measurement images.

Base: The instrument base is made of high-precision natural granite, which has high stability, hardness, and is not easily deformed.

Grating ruler: The instrument platform is equipped with a high-precision grating ruler (X, Y, Z axes) with a resolution of 0.001mm. The Z axis can measure the depth of grooves and blind holes through secondary focusing.

Light source: Long life LED ring cold light source (surface light and bottom light) is used to evenly illuminate the surface of the workpiece, with clear edges and adjustable brightness.

Guide rail: Double layered work platform design, equipped with high-precision rolling guide rails, high precision, smooth and easy movement.

Screw: Both the X and Y axis workbenches use toothless light rod friction transmission, which avoids the backlash of screw transmission, greatly improves sensitivity, and can also switch to fast movement to improve work efficiency.

Scope of application

Mainly used for precise measurement of geometric dimensions of various parts, with measurement accuracy reaching micrometer level. Suitable for various industries such as hardware and plastics, molds, clocks, PCBs, etc. With the help of measurement software, various geometric dimensions of parts can be accurately measured, including straight lines, triangles, rectangles, circles, ellipses, and other geometric shapes. At the same time, various geometric tolerances of part features can be measured, including straightness, parallelism, perpendicularity, roundness, arc curvature, inclination, positional accuracy, etc